Dimensional Inspection
Dimensional inspection
A single-sphere grooved rubber flexible coupling is a flexible piping component designed for installation between pumps, valves, equipment connections and grooved piping systems. Its elastic rubber body helps absorb operating vibration, structural noise, thermal movement and minor installation misalignment.
Both ends are equipped with metal grooved connectors designed for use with compatible grooved couplings. Compared with conventional flanged connections, the grooved arrangement can simplify installation, removal and maintenance where the piping system has matching groove dimensions and coupling components.
The coupling generally consists of an inner rubber layer, reinforcement fabric, steel-wire or metal reinforcement, an outer rubber layer and grooved metal connection ends.
The inner rubber layer is selected for compatibility with the process medium. Reinforcement layers improve pressure resistance and dimensional stability, while the outer rubber layer protects the internal reinforcement from environmental exposure.
The metal ends are machined with grooves corresponding to the selected coupling system. Groove dimensions, coupling size and sealing components should be verified before installation.
Rubber material should be selected according to the process medium, operating temperature, pressure and surrounding environment. Common options include EPDM, NBR, NR, CR and other special compounds.
Grooved metal connectors can be manufactured from carbon steel, stainless steel, ductile iron or other specified materials according to the piping system and project requirements.
Final material compatibility should be confirmed according to medium composition, concentration, temperature, pressure and required service life.
A single-sphere grooved rubber flexible coupling can accommodate limited axial compression, axial extension, lateral movement and angular deflection. Actual allowable movement depends on nominal size, face-to-face length, pressure rating, rubber construction and reinforcement design.
The product should not be forcibly stretched, compressed, twisted or offset during installation. It is not a substitute for pipe anchors, guides or load-bearing supports. Limiting or pull-out protection may be required in systems with pressure fluctuations or excessive movement risk.
Please provide the following information so that the appropriate configuration and materials can be evaluated:
We can manufacture single-sphere grooved rubber flexible couplings according to operating conditions, groove dimensions and project drawings. Final materials, dimensions, pressure rating, movement capacity and inspection requirements are subject to the approved technical specification and manufacturing drawing.
| Nominal Diameter | DN25-DN3000 |
|---|---|
| Operating Temperature | -15~80℃ |
| Work-related Stress | 6 ~ 40Pa(PN6 ~ PN40) |
| Test Pressure | 1.5 times the working pressure |
| Applicable Media | Water, seawater, hot water, oil, acids, alkalis, etc. |
| Flange Standards | ASTM、ANSI、DIN、BS、EN、ISO |
| Flange Materials | Carbon steel, stainless steel |
| Gasket Market | NR. Nitrile rubber, EPDM rubber, PTFE |
| Flange Surface | Galvanized, Painted, Coated |
| Packaging | Cardboard boxes, Plywood boxes, or Pallets |
| No. | Name | Material | Notes |
|---|---|---|---|
| 1 | Outer / Inner Rubber | EPDM, NR, NBR, PTFE, SBR, CR, SBR+CR, FKM. | Select material according to the medium |
| 2 | Framework | Nylon cord fabric | Density and layers determine pressure resistance |
| 3 | Pressure Ring | Steel wire rope | Prevents pressure-bearing deformation and pull-down |
| 4 | Flange / Connector | Stainless steel, carbon steel, ductile iron, malleable cast iron or SS304. | Select according to connection and project requirements |
| Item | Material | Description |
|---|---|---|
| Rubber Material | NR, EPDM, NBR, PTFE, CR, FKM, etc. | Select according to medium, temperature and corrosion conditions |
| Reinforcement | Nylon cord fabric, steel wire rope, etc. | Improves pressure and tensile performance |
| Metal Parts | Carbon steel, stainless steel, ductile iron, malleable cast iron or SS304 | Confirm by flange standard, connection type and corrosion protection |
| Surface Treatment | Galvanized, painted or coated | Confirm by installation environment and project requirement |
参考尺寸仅供选型。可根据项目定制尺寸和法兰标准。
Quality control and inspection items are determined by product structure, order requirements and the order quality plan.
Dimensional inspection
Pressure testing
Plywood case export packing
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