Dimensional Inspection
Dimensional inspection
A universal untied expansion joint combines two metal bellows with a center spool to provide more movement flexibility than a single-bellows assembly.
It can distribute axial movement between the two bellows and develop lateral movement through angular rotation at both flexible elements.
Untied does not mean that the expansion joint can move without piping-system control.
It means that the assembly does not contain permanent structural hardware designed to continuously restrain the full bellows pressure thrust.
Pressure acting on the effective bellows area therefore generates an axial force that normally has to be resisted by the piping main anchors.
When the connected piping expands or contracts along its centerline, both bellows can participate in the axial movement.
The movement share depends on the axial spring rate of each bellows, the center-spool arrangement and the piping boundary conditions.
The available axial travel must be evaluated together with any simultaneous lateral displacement.
Lateral displacement is produced when the two bellows rotate in opposite angular directions and the center spool translates relative to the connection ends.
This geometric movement normally provides more lateral travel than attempting to deflect a single bellows directly sideways.
A longer center spool can increase lateral movement for a given bellows rotation, but also increases overall length, dead weight and required installation space.
Axial and lateral movements use the same bellows flexibility.
Maximum axial travel and maximum lateral travel cannot normally be applied simultaneously without a combined movement evaluation.
Required movement should be based on the actual operating sequence and piping displacement path.
Selected universal untied joints include control rods, limit rods or movement-distribution linkages.
These components can stabilize the center spool and help distribute movement between the two bellows.
Short rods installed across an individual bellows section should not automatically be treated as full-thrust tie rods.
Their load capacity and operating function must be confirmed from the approved structural drawing.
Both products contain two bellows separated by a center spool and can accommodate lateral movement.
The untied universal design can also participate in axial movement, but transfers bellows pressure thrust to the external anchor system.
A tied universal expansion joint uses permanent full-thrust tie rods to restrain its overall length and contain pressure thrust.
The tied design is therefore normally intended mainly for lateral movement rather than unrestricted axial travel.
A standard universal untied expansion joint may not be suitable where a pressure-thrust-resistant main anchor cannot be installed.
Systems with limited equipment-nozzle loads, higher pressure or restricted structural anchoring may require a tied, hinged, gimbal or pressure-balanced arrangement.
The joint should not be used to absorb uncontrolled torsion or excessive construction misalignment.
The center spool establishes the distance between the two flexible rotation centers.
Its length affects lateral movement, bellows rotation, assembly weight and the available installation envelope.
It should not be shortened, extended or replaced at site without engineering approval.
High-velocity, turbulent or particle-laden service may require an internal flow liner.
Because axial and lateral movements may occur in the same assembly, the liner requires sufficient overlap and radial operating clearance.
Bidirectional flow, reverse purging and solids accumulation should be identified before design.
Where lateral thermal movement occurs primarily in one direction, the assembly can be supplied with a calculated cold preset.
Correct preset allows the available movement to be used more effectively between cold and operating positions.
Preset direction and amount must follow the piping movement analysis and approved manufacturing drawing.
Main anchors define the compensated pipe section and resist pressure thrust together with other axial system loads.
Guides control the piping movement path and reduce the risk of instability, uncontrolled displacement and torsional loading.
Pipe, valve, insulation and process-medium weight should be carried by independent supports.
Both bellows should share movement in the manner anticipated by the design.
Movement concentrated at one bellows, excessive center-spool tilt, sagging or torsion may indicate incorrect support, preset or control-rod adjustment.
Inspection should also consider localized bellows distortion, bent control rods, liner contact, weld leakage and abnormal support movement.
Final construction, control-rod function, center-spool length, combined axial and lateral movement, bellows spring forces and anchor loads are subject to the approved technical specification, design calculations and manufacturing drawing.
参考尺寸仅供选型。可根据项目定制尺寸和法兰标准。
Quality control and inspection items are determined by product structure, order requirements and the order quality plan.
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