产品概述
Single-Sphere Grooved Rubber Flexible Coupling Overview
A single-sphere grooved rubber flexible coupling is a flexible piping component designed for installation between pumps, valves, equipment connections and grooved piping systems. Its elastic rubber body helps absorb operating vibration, structural noise, thermal movement and minor installation misalignment.
Both ends are equipped with metal grooved connectors designed for use with compatible grooved couplings. Compared with conventional flanged connections, the grooved arrangement can simplify installation, removal and maintenance where the piping system has matching groove dimensions and coupling components.
Key Features
- Helps isolate vibration generated by pumps, valves and equipment
- Reduces structural noise transmission through the piping system
- Accommodates limited axial compression and extension
- Allows limited lateral movement and angular deflection
- Grooved coupling connection supports convenient installation and removal
- Helps reduce stress caused by minor pipeline misalignment
- Available with different rubber compounds and metal connector materials
Construction
The coupling generally consists of an inner rubber layer, reinforcement fabric, steel-wire or metal reinforcement, an outer rubber layer and grooved metal connection ends.
The inner rubber layer is selected for compatibility with the process medium. Reinforcement layers improve pressure resistance and dimensional stability, while the outer rubber layer protects the internal reinforcement from environmental exposure.
The metal ends are machined with grooves corresponding to the selected coupling system. Groove dimensions, coupling size and sealing components should be verified before installation.
Material Options
Rubber material should be selected according to the process medium, operating temperature, pressure and surrounding environment. Common options include EPDM, NBR, NR, CR and other special compounds.
Grooved metal connectors can be manufactured from carbon steel, stainless steel, ductile iron or other specified materials according to the piping system and project requirements.
- EPDM for water, hot water, air and weather-resistant applications
- NBR for selected oil and oil-containing media
- NR for general water service and applications requiring good elasticity
- CR for applications requiring weather and ozone resistance
- Special compounds or linings for project-specific corrosive media
Final material compatibility should be confirmed according to medium composition, concentration, temperature, pressure and required service life.
Movement Capability
A single-sphere grooved rubber flexible coupling can accommodate limited axial compression, axial extension, lateral movement and angular deflection. Actual allowable movement depends on nominal size, face-to-face length, pressure rating, rubber construction and reinforcement design.
The product should not be forcibly stretched, compressed, twisted or offset during installation. It is not a substitute for pipe anchors, guides or load-bearing supports. Limiting or pull-out protection may be required in systems with pressure fluctuations or excessive movement risk.
Typical Applications
- Water supply, drainage and wastewater pipelines
- Pump stations and pump suction or discharge connections
- HVAC and circulation-water systems
- Fire-protection and building-services piping
- Cooling-water and general industrial pipelines
- Equipment connections requiring rapid installation and vibration isolation
Installation Guidelines
- Confirm nominal size, pressure rating, groove dimensions and rubber material
- Verify that the coupling, gasket and pipe-end groove are compatible
- Keep connected piping properly aligned during installation
- Do not twist or excessively stretch the rubber body
- Tighten coupling bolts according to the coupling manufacturer's requirements
- Do not use the product to support pipe, valve or equipment weight
- Provide sufficient movement clearance and suitable pipe supports
Information Required for Selection
Please provide the following information so that the appropriate configuration and materials can be evaluated:
- Nominal diameter or pipe outside diameter
- Groove standard, groove dimensions or matching coupling model
- Face-to-face length
- Design pressure and operating pressure
- Operating temperature and ambient temperature
- Process medium and concentration
- Required axial, lateral and angular movement
- Required rubber and metal connector materials
- Quantity, packaging requirements and destination port
We can manufacture single-sphere grooved rubber flexible couplings according to operating conditions, groove dimensions and project drawings. Final materials, dimensions, pressure rating, movement capacity and inspection requirements are subject to the approved technical specification and manufacturing drawing.
Technical Specifications
| Nominal Diameter | DN25-DN3000 |
|---|---|
| Operating Temperature | -15~80℃ |
| Work-related Stress | 6 ~ 40Pa(PN6 ~ PN40) |
| Test Pressure | 1.5 times the working pressure |
| Applicable Media | Water, seawater, hot water, oil, acids, alkalis, etc. |
| Flange Standards | ASTM、ANSI、DIN、BS、EN、ISO |
| Flange Materials | Carbon steel, stainless steel |
| Gasket Market | NR. Nitrile rubber, EPDM rubber, PTFE |
| Flange Surface | Galvanized, Painted, Coated |
| Packaging | Cardboard boxes, Plywood boxes, or Pallets |
Rubber Joint Product Series Structure
| No. | Name | Material | Notes |
|---|---|---|---|
| 1 | Outer / Inner Rubber | EPDM, NR, NBR, PTFE, SBR, CR, SBR+CR, FKM. | Select material according to the medium |
| 2 | Framework | Nylon cord fabric | Density and layers determine pressure resistance |
| 3 | Pressure Ring | Steel wire rope | Prevents pressure-bearing deformation and pull-down |
| 4 | Flange / Connector | Stainless steel, carbon steel, ductile iron, malleable cast iron or SS304. | Select according to connection and project requirements |
Structure Material Reference
| Item | Material | Description |
|---|---|---|
| Rubber Material | NR, EPDM, NBR, PTFE, CR, FKM, etc. | Select according to medium, temperature and corrosion conditions |
| Reinforcement | Nylon cord fabric, steel wire rope, etc. | Improves pressure and tensile performance |
| Metal Parts | Carbon steel, stainless steel, ductile iron, malleable cast iron or SS304 | Confirm by flange standard, connection type and corrosion protection |
| Surface Treatment | Galvanized, painted or coated | Confirm by installation environment and project requirement |
常见问题
Which media is Single-ball Grooved Rubber Flexible Coupling suitable for?⌄
How should EPDM, NBR or PTFE lining be selected?⌄
Are limit rods required?⌄
What should be noted during installation?⌄
What information is needed for a quotation?⌄
Can this product be customized by project drawing?⌄
What inspections are made before shipment?⌄
How are packing and export documents confirmed?⌄
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